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Our Brass Bolted Lugs provide a versatile and high-strength solution for terminating both standard and flexible conductors. Engineered for ease of installation and long-term reliability, these lugs are a preferred choice for heavy-duty electrical connections where soldering or crimping is not preferred.

Key Design Features

Our bolted lugs are meticulously engineered to optimize electrical flow and mechanical grip:

  • Dual-Surface Machining: The palms are precision-machined on both the top and bottom surfaces. This flat, smooth finish ensures maximum contact area and allows for secure bolting on either side.
  • Internal Corrugation: The interior of the barrel features specialized corrugations. These ridges “bite” into the conductor to break down surface oxides and assist in superior current transfer.
  • Reusable Design: Unlike one-time crimp lugs, our bolted lugs can be safely removed and reused multiple times, making them highly cost-effective for maintenance and temporary power setups.
  • Conductor Compatibility: Designed to perform exceptionally well with both rigid and high-flexibility cables.

Manufacturing & Quality Standards

  • Material Integrity: Cast or machined from high-grade Brass/Copper alloys for excellent tensile strength and conductivity.
  • Precision Threading: High-tolerance bolts provide consistent clamping pressure without stripping, ensuring the conductor remains secure under thermal cycling.
  • Surface Protection: Available in Natural Brass or Tin/Nickel plating to prevent oxidation and enhance performance in corrosive environments.

Technical Details

Material :» High Conductivity Copper Alloy / Bronze
» Any Special Brass Material Composition as per customer requirements.
Threads :» ISO Thread (METRIC), BA Threads, UNC – UNF – UNEF Threads, BSC Threads, BSP Threads, BSB Threads, BSW Thread, BS 3692, BSF Threads
Size :»10 mm2 to 500 mm2
Finish :» High Conductivity Copper Alloy / Bronze